Harley clutch bearing noise

On the right side of your Harley, behind the transmission side cover aka clutch end cover you will find the transmission door bearings. These two bearings are critical as they support the heavy load at the end of the transmission main and and counter shafts.

It is not uncommon for these bearings to eventually fail due to high mileage, lack of maintenance, or abuse. Some symptoms of a bad door bearing are: howling sound from transmission — hard neutral — excessive vibration — hard shifting.

If one of these bearings, or the Harley throw out bearing breaks and spreads debris into the transmission case; the entire transmission gear set will need to be removed and the transmission completely rebuilt.

In this instance, the entire drive of the motorcycle will need to be removed before being able to remove the transmission gear set. However, if one or both of these bearings are failing but still intact; or you are interested in doing preventive maintenance, these bearings can be replaced without the disassembly and removal of the primary drive assembly.

The tool is necessary to be able to pull the door bearings off of the transmission shafts. Once the transmission trap door is removed from the case, you will be able to press out the old bearings and press in a new set.

It is of utmost importance that the Harley throw out bearing is replaced. The failure of this bearing is more common and although small; the needles of this bearing can disperse throughout the transmission damaging other bearings and even breaking gears. We suggest changing this bearing every time you are in this area. It will save a lot of time and money in the long run.

Bob takes you through the step-by-step process for throttle cable service and adjustment, and air cleaner service or replacement.

He discusses the different parts in the throttle system, their specific roles and how to clean and take care of them, then teaches you about the elements of the air cleaner. Make sure the lights are working properly, the horn makes noise, turn signals are operational, and all grommets are in place.

Then you should check the throttle, add oil and fill the tires to the correct level. Once your finished with the service, get out and ride! You will need to do the reverse during installation. You should do this without a rider or passenger and with the bike in neutral. They teach you how to check for belt tension and deflection and how to retorque the axle so you can give your bike a smoother ride.

It is strongly recommended that you remove the negative cable of the battery first and replace it last when servicing your bike. Bob has been dealing with these batteries for years and removes the neg from the battery. If this is your first time, we highly suggest removing neg from ground stud on the crankcase boss see images with wobble extension. Remember me. Lost your password? Privacy Policy. LOG IN. Search for:. Become A Member. Duration: Become A Member.This applies force to the release levers or fingers.

In doing so, the release bearing disengages the clutch. The release bearing is designed to operate with minimum friction between the rotating and stationary points of contact. If noise develops from the bell housing area, a few checks can be done.

Start with a road test of the vehicle. Listen for noise with the transmission in gear and the clutch pedal to the floor. Next release the clutch with the transmission in first gear. Noise under this condition indicates a worn release bearing or a worn pilot bearing.

To isolate the two, keep the clutch pedal on the floor and shift the transmission into neutral. If the noise persists, the release bearing is bad.

If the noise is gone, the pilot bearing is bad.

harley clutch bearing noise

A bearing noise that occurs when releasing the clutch pedal to engage the clutch while in neutral, but goes away when the pedal is depressed is caused by a bad transmission input shaft bearing. Always make sure that all other components are in good condition. Check the clutch linkage for binding or mis-adjustments. Check clutch pedal free play and pedal reserve for proper setting. Check the clutch fork and input shafts for proper alignment.

Diagnosing clutch and manual transmission noise can be a difficult diagnosis. There is no way of attaching a scan tool or looking into the bellhousing while the clutch is under load. Clutch diagnostics requires logic and understanding of how the parts interact. The most troublesome parts of a clutch are not the friction components; they…. Related Information. Clutch Diagnosis and Replacement Diagnosing clutch and manual transmission noise can be a difficult diagnosis.

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Harley Clutch Bearing Replacement

Send this to friend Your email Recipient email Send Cancel.Time to install our new Harley clutch bearing into the Barnett clutch basket. You will need a hydraulic or arbor press to complete this step. A hydraulic press may make pressing somewhat easier, but you have to be careful. It can sometimes be hard to feel what you are actually doing. An arbor press will allow you to better feel the pressing action. Use what is available or what works best for you.

Take your time setting up. It is of utmost importance that the Harley clutch bearing is started straight and that the basket is supported properly. Support the inner dimension of the basket. Pressing against the middle or the inner race of the bearing will damage the bearing.

Lube the outside of the bearing and start it straight, by hand, if possible. A few light taps with a plastic or rubber hammer is ok for starting the bearing. Use a press plug that fits the outer race of the bearing. A large socket will work well depending on the thickness of its outer wall. Press in straight until bottomed. Once resistance is felt, do not try pressing any further, you will break the basket. After the Harley clutch bearing is fully seated, inspect it for any binding or rough feel.

Install the retaining ring with the tapered side facing out flat side against the bearing and the bearing installation is complete. Although you can clean and service your old spark plugs, Bob recommends just buying new ones because they are fairly inexpensive.

harley clutch bearing noise

You should purchase gapped, Harley-only spark plugs which usually come with a gap of ,th of an inch.The throw out bearing -- otherwise known as the pushrod bearing -- is located just inside the transmission clutch release cover on the lower right-hand side of your Harley-Davidson.

Replacement is rarely necessary, as it does not wear easily. If, however, you decide your throw out bearing does require replacement, it is accessible with simple hand tools. Remove the magnetic drain plug with a wrench. The drain plug is underneath the outer primary chain case on the left side of the motorcycle. Drain the fluid into a drain pan.

Remove the six screws on the clutch release cover with an Allen wrench. Remove the clutch release cover. Discard the gasket located just inside the clutch release cover. Loosen the clutch cable adjuster with a wrench to allow slack in the clutch cable.

Remove the retaining clip of the pushrod assembly with a pick tool. This will also release the two thrust washers located just behind the retaining clip. Reinstall the two thrust washers and the retaining clip you previously removed. Replace the clutch release cover gasket and reinstall the cover by inserting and tightening the six screws previously removed.

This article was written by the It Still Works team, copy edited and fact checked through a multi-point auditing system, in efforts to ensure our readers only receive the best information. To submit your questions or ideas, or to simply learn more about It Still Works, contact us. Step 1 Remove the magnetic drain plug with a wrench.

Step 2 Remove the six screws on the clutch release cover with an Allen wrench. Step 3 Loosen the clutch cable adjuster with a wrench to allow slack in the clutch cable. Step 4 Remove the retaining clip of the pushrod assembly with a pick tool. Step 5 Remove the throw out bearing. Insert a new one into the same slot. Step 6 Reinstall the two thrust washers and the retaining clip you previously removed. Step 7 Tighten the clutch cable adjuster with a wrench.

Tip Keep the work area clean to ensure no foreign material enters the clutch cover, pushrod assembly or transmission oil. Warning Use goggles when removing the retaining clip to ensure you protect your eyes. Items you will need Standard wrench set Drain pan Allen wrench Pick tool.

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Diagnosing a Clutch Bearing or Bushing Noise

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Diagnosing a Clutch Bearing or Bushing Noise

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How to Replace a Throw Out Bearing in a Harley Transmission

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When used thoughtfully and appropriately, media can enhance daily life. But when used inappropriately or without thought, media can displace many important activities such as face-to-face interaction, family-time, outdoor-play, exercise, unplugged downtime and sleep. Make your plan at HealthyChildren. Treat media as you would any other environment in your child's life. The same parenting guidelines apply in both real and virtual environments. Know your children's friends, both online and off.

Know what platforms, software, and apps your children are using, what sites they are visiting on the web, and what they are doing online. Set limits and encourage playtime.

Repair by replacing: Clutch Throwout Bearing and Oil Slinger on Harley Davidson Shovelhead.

Media use, like all other activities, should have reasonable limits. Unstructured and offline play stimulates creativity. Make unplugged playtime a daily priority, especially for very young children. Anddon't forget to join your children in unplugged play whenever possible. Families who play together, learn together. Family participation is also great for media activitiesit encourages social interactions, bonding, and learning.

Play a video game with your kids. It's a good way to demonstrate good sportsmanship and gaming etiquette. You will have the opportunity to introduce and share your own life experiences and perspectivesand guidanceas you play the game. Be a good role model. Teach and model kindness and good manners online.

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harley clutch bearing noise

Research has shown that it's that "back-and-forth conversation" that improves language skillsmuch more so than "passive" listening or one-way interaction with a screen. Limit digital media for your youngest family members. Avoid digital media for toddlers younger than 18 to 24 months other than video chatting. For children 18 to 24 months, watch digital media with them because they learn from watching and talking with you.

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